CUSTOM THERMOFORMING
What is Thermoforming?
Thermoforming works by drawing hot thermoplastic sheets around a mold. Next, any remaining air is sucked out to ensure consistent definition.
The product is then taken off the mold and excess plastic is trimmed and recycled. Thermoforming is ideal for custom trays, packaging, panels and housings.
This fast and inexpensive technology requires less lead time and has lower tooling costs than injection molding. Although thermoforming has some design limitations, it offers a wide variety of materials and provides excellent value for compatible projects.
Packages Offered
- Clamshell
- Blister
- Tri-Fold
- Warehouse Club
- RF Sealed
- Material Handling Trays
- POP Display
- Interactive
- Carton Inserts
- Clamshell
- Custom & Innovative Designs
Package Engineering
- Comprehensive In-House Services Offered:
- Package Design & Engineering
- Prototype and Production Tooling
- Experienced Designers
- Software utilized:
- AutoCad
- Pro/Engineer
- Solidworks
Equipment
- State of the Art Facility
- In-house Design & Tooling Dept
- 5 Inline Sencorp Pressure Formers
- Max Area 30” x 35” x 4.5” Deep
- 5 Machine Tooling Centers
- On/Off Line Match Metal Die Cutting
- 3D Imaging & Prototype Sampling
- Max Area 30” x 35”
- Production Tooling Processes Utilized:
- Aluminum Forming Tool
- Assist Ring or Assist Plug
- Cutting Die
- Cut Anvil
- Stripper
- Stacker
- Match Metal Cutting
Materials
- Clear, Tinted, Untinted, Natural
- PMS Color Matching, High Gloss, Anti-Static & Static Dissapative
- .0075” – .060” Thickness
- PVC: Poly Vinyl Chloride
- Utility High Impact Polystyrene
- Virgin High Impact Polystyrene
- ABS – Acrylonitrile Butadiene Styrene
- HDPE – High Density Polyethylene
- LDPE – Low Density Polyethylene
- RPET / PET – Recycled and Non Polyethylene Terephthalate
- PETG – Polyethylene Terephthalate Glycol
- PP – Polypropylene
- PE – Polyethylene
- PLA – Polylactic Acid
WHETHER YOUR PROJECT REQUIRES DOZENS OR MILLIONS OF THERMOFORMED PARTS
DEUFOL has the capabilities to meet your needs. Let’s get started, we’d love to quote your next project
